T-WIN PRECISION

Precision guide rail is a kind of high-precision instrument component, which plays an irreplaceable role in our factory production, but some problems will inevitably occur in the work, such as noise is a common one. It is a reminder to us of components, which means there are problems in some aspects. According to the industry experience and knowledge of our manufacturers for many years, when the guide rail is installed, due to the imprecise drilling, the guide rail has been slightly deformed whe

Precision guide rails are high-precision instrument components that play an irreplaceable role in our factory production. However, some problems may occur during work, such as noise, which is a common type. It is a reminder from the component to us, indicating that there are issues in certain aspects. Based on our manufacturer's years of industry experience and knowledge, it is common for the guide rail to undergo slight deformation during installation due to imprecise punching; If this continues to operate for a long time, it is easy to generate noise. If it is more serious, the guide rail slider will be damaged quickly; Another factor is that different lubricating oils can also cause a series of factors such as noise in the linear guide rail, all of which can cause noise in the linear guide rail. Understood the cause of noise in precision guide rails, then the solution

Why can't most linear guides be used in environments with a lot of dust and debris, while dual axis guides can be used? Let's understand why dual axis linear guides can prevent dust. The steel ball of the linear guide rail has a deadly killer - dust. Once dust enters the slider, it will cause the steel balls to jam. For this reason, most of the brand's sliders use sealed end caps and sealed negative plates to prevent dust and debris from entering the slider chamber and oil leakage. In order to further enhance the dust prevention effect and prevent dust and debris from accumulating on the surface of the guide rail, the protective cover can be used to seal the entire linear guide rail, which can play a good role in the workshop environment. There is less dust, but in environments with more dust, its defects will be exposed, such as in the environment of CNC woodworking lathes. Due to a large amount of dust and small particles

If the parts assembled by the original factory are faulty and can be completed by individuals, many customers achieve their goals through self replacement and will never send them back to the manufacturer for replacement or assembly. Firstly, time is not allowed, and secondly, costs will increase, resulting in an increase in economic costs. If the parts can be replaced by themselves, they will never be sent to the manufacturer for repair. The TWIN linear guide rails used in machining centers and some machines with precision requirements carry the navigation processing flow of a machine. Whether precision products can be processed depends on its normal operation. Personally, can TWIN linear guide rails be installed? For such questions, relevant professionals have provided answers. If it is only assembly, ordinary personnel are capable of completing it. As long as they follow the steps in the manual, they can complete it

The installation of linear guides should pay attention to the inspection of roughness, flatness, straightness, and appearance. Requirement: After the horizontal adjustment is completed, the flatness of the installation base surface of the main linear guide rail (we usually use a linear guide rail surface near the right column as the main guide rail) must be measured using a laser interferometer. The allowable flatness is 0.05mm per 10m, and the allowable straightness for the entire stroke is 0.03mm. Roughness requirement of 1.6, with no casting defects on the appearance. Chamfer treatment between the installation base surface of the linear guide rail and the reference installation surface on the guide rail side. Requirement: The chamfer radius is less than or equal to 3.5mm. If the chamfer is found to be too large or protruding, it should be treated promptly with an oilstone and file, otherwise it will cause poor installation accuracy of the guide rail or interfere with the slider. Pro

Taiwen T-WIN is a manufacturer that independently develops and produces linear guides, gears and racks. We have a professional R&D team and multiple production lines with huge production capacity. Our company adheres to the principle of focusing on precision transmission positioning motion and becoming a reliable partner for customers. We have been dedicated to the field of precision transmission positioning motion for many years and have accumulated a wealth of experience, which enables us to solve various difficulties in precision transmission positioning. 1. The primary point is high positioning accuracy and repeated positioning accuracy. The rolling friction coefficient of the rolling linear guide is small, especially the difference between the dynamic and static friction coefficients is small. Even when the guide is given a small amount, there will be no crawling phenomenon, and micrometer level positioning can be easily achieved. 2. Low friction resistance, high accuracy retentio

The linear guide rail may experience wear and tear during operation, which can lead to a decline in device performance over time and create hidden dangers. So it is necessary to carry out regular maintenance and upkeep. How to maintain it? Please see the manufacturer share specific operations with you. 1、 The following precautions should be taken for linear guides: 1. Clean the surface dust and stains in a timely manner to avoid falling into the interior of the guide rail. If not applicable, cover it with a dust-proof cloth. 2. The impact pressure cannot exceed the range that the guide rail can withstand, and it is not allowed to directly hit the guide rail with a hammer. It is not allowed to transfer pressure through rolling elements. 3. Use appropriate and accurate installation tools for the guide rail, and try to use specialized tools to avoid using fabrics and short fibers. 4. Do not directly grip the guide rail with your hands. Wash your hands with hand sanitizer and wear gloves.

The accuracy of linear sliding rails lies in the design of four rows of ball grooves.The accuracy of gears and racks mainly depends on the multiple grinding of the tooth surface and the increase in torque and accuracy caused by oblique teeth.

In the machining of gears and racks, the general process method for gears with soft tooth surfaces and medium hard tooth surfaces (300-400HBS) is gear hobbing or slotting after quenching and tempering. For large modulus gears, coarse hobbing, quenching and tempering, and fine hobbing are used. For gears in automobiles, tractors, machine tools, etc., large quantities are required with high precision. After hobbing or slotting, they are shaved or honed. The process for induction hardened gears (42-52HRC) is hobbing or slotting, shaving, induction hardening, and then shaving or honing. For hard tooth surface gears, gear hobbing or slotting is generally carried out first, and sometimes gear shaving is also performed. After heat treatment, the reference surface is refined. When the tooth deformation is large, grinding is carried out. Gears with small tooth deformation and precision requirements of level 7 and below can be honed or ground after heat treatment. High precision and low load are

What are the brands of linear guide rails? Taiwen T-WIN is a manufacturer that independently develops and produces linear guides, gears and racks. We have a professional R&D team and multiple production lines with huge production capacity. The T-WIN brand series guide rail sliders, gears and racks have superior quality and high cost-effectiveness. Our company has been focusing on the field of precision transmission positioning for many years, accumulating a wealth of experience and the ability to solve various difficulties in precision transmission positioning. Our company's products are widely used in the transmission positioning of industries such as machinery, electronics, healthcare, and transportation, and our products have won praise from customers for their excellent quality. You are referring to a trusted and good manufacturer! Next, our Taiwan stable linear guide rail manufacturer will explain to you the installation method of the fixed screws for the linear guide rail. After

The advantage of helical teeth over straight teeth lies more in their smoothness of operation and the accompanying noise reduction effect, which is actually a misunderstanding. Below, we will introduce the difference between using straight teeth and helical teeth in rack and pinion transmission on engraving machines. From a theoretical analysis, helical teeth have a helix angle β Of course, this is a professional statement. In ordinary terms, it means that the tooth is crooked, while the straight tooth is straight. This is easy to understand. However, because the helical tooth has a spiral angle, the force area when biting is larger, and naturally, the bearing capacity is relatively stronger than that of the straight tooth. Of course, the difference between the two is not very significant. The advantage of helical teeth over straight teeth lies more in their smoothness of operation and the accompanying noise reduction effect

Rack and pinion oil pumps are commonly used to transmit oil substances, including gasoline, diesel, petroleum, etc. They play an important role in industrial production and are all liquids. During trial operation, if there is abnormal resistance, the machine should be stopped immediately for inspection. Continuously debug until it works properly. There are many factors that affect the use of oil pumps, and blockage of the oil pump is one of the common problems. Below, the rack and pinion manufacturer will analyze how to prevent gear oil pump blockage: 1. Internal problems in the rack and pinion oil pump can cause blockage. The rack and pinion oil pump is powered by the impeller to guide oil into the pipeline. Problems with the impeller or other components can cause problems with the filtration and transmission systems of the oil pump,

What are the working characteristics and process flow of precision rack quenching equipment? With these questions in mind, let's take a look at the following introduction. 1. Job characteristics: longitudinal and transverse composite magnetic field induction heating quenching: high heating efficiency, fast speed, only 6 seconds per piece; The hardened layer has a uniform hardness distribution. Low power consumption; The edge of the tooth surface is consistent with the middle. The hardened layer of the tooth root can be accurately controlled. The deformation is very small. 2. Working principle: Connect a high-frequency power supply, connect the electrical contacts of the inductor into a circuit, and the sample above the inductor becomes the induced heating element. In this way, the surface of the workpiece is not only heated by the longitudinal magnetic field, but also by the transverse magnetic field, thereby achieving the goal of uniform heating. Replacing different sensors can heat s

Nowadays, the demand for product quality is increasing, so high-precision mechanical parts are often chosen when using them. Precision racks are widely used in many industries due to their high precision and fast speed. So, how should we maintain precision racks as high-precision accessories. When maintaining precision racks, attention should be paid to the following points: 1. First, we need to confirm whether the lubricating oil we use is the appropriate rack oil in the rack. Not all lubricating oils are good for the rack. If you don't know how to use the appropriate lubricating oil, you can ask a professional. 2. To avoid excessive accumulation and blockage of lubricating oil, only apply oil to the key parts of the precision rack. After oiling, it will reduce the wear and noise during the operation of precision racks. 3. Only a small amount of lubricating oil needs to be used at other positions of the rack to prevent damage