T-WIN PRECISION

Precision guide rail is a kind of high-precision instrument component, which plays an irreplaceable role in our factory production, but some problems will inevitably occur in the work, such as noise is a common one. It is a reminder to us of components, which means there are problems in some aspects. According to the industry experience and knowledge of our manufacturers for many years, when the guide rail is installed, due to the imprecise drilling, the guide rail has been slightly deformed whe

Precision guide rails are high-precision instrument components that play an irreplaceable role in our factory production. However, some problems may occur during work, such as noise, which is a common type. It is a reminder from the component to us, indicating that there are issues in certain aspects. Based on our manufacturer's years of industry experience and knowledge, it is common for the guide rail to undergo slight deformation during installation due to imprecise punching; If this continues to operate for a long time, it is easy to generate noise. If it is more serious, the guide rail slider will be damaged quickly; Another factor is that different lubricating oils can also cause a series of factors such as noise in the linear guide rail, all of which can cause noise in the linear guide rail. Understood the cause of noise in precision guide rails, then the solution

Why can't most linear guides be used in environments with a lot of dust and debris, while dual axis guides can be used? Let's understand why dual axis linear guides can prevent dust. The steel ball of the linear guide rail has a deadly killer - dust. Once dust enters the slider, it will cause the steel balls to jam. For this reason, most of the brand's sliders use sealed end caps and sealed negative plates to prevent dust and debris from entering the slider chamber and oil leakage. In order to further enhance the dust prevention effect and prevent dust and debris from accumulating on the surface of the guide rail, the protective cover can be used to seal the entire linear guide rail, which can play a good role in the workshop environment. There is less dust, but in environments with more dust, its defects will be exposed, such as in the environment of CNC woodworking lathes. Due to a large amount of dust and small particles

If the parts assembled by the original factory are faulty and can be completed by individuals, many customers achieve their goals through self replacement and will never send them back to the manufacturer for replacement or assembly. Firstly, time is not allowed, and secondly, costs will increase, resulting in an increase in economic costs. If the parts can be replaced by themselves, they will never be sent to the manufacturer for repair. The TWIN linear guide rails used in machining centers and some machines with precision requirements carry the navigation processing flow of a machine. Whether precision products can be processed depends on its normal operation. Personally, can TWIN linear guide rails be installed? For such questions, relevant professionals have provided answers. If it is only assembly, ordinary personnel are capable of completing it. As long as they follow the steps in the manual, they can complete it

Linear slide rail is a fast and accurate transmission positioning component. We have been deeply researching and developing in the fields of high precision, high speed, and high dust resistance, and are going further and further.

Taiwen Precision Machine is a manufacturer specializing in linear guides, gears and racks, and is one of the production and processing factories for Taiwan series linear guides. At present, the Taiwan Industrial Park Construction Branch in Jinan City covers an area of 3000 square meters.

The installation of linear guides should pay attention to the inspection of roughness, flatness, straightness, and appearance. Requirement: After the horizontal adjustment is completed, the flatness of the installation base surface of the main linear guide rail (we usually use a linear guide rail surface near the right column as the main guide rail) must be measured using a laser interferometer. The allowable flatness is 0.05mm per 10m, and the allowable straightness for the entire stroke is 0.03mm. Roughness requirement of 1.6, with no casting defects on the appearance. Chamfer treatment between the installation base surface of the linear guide rail and the reference installation surface on the guide rail side. Requirement: The chamfer radius is less than or equal to 3.5mm. If the chamfer is found to be too large or protruding, it should be treated promptly with an oilstone and file, otherwise it will cause poor installation accuracy of the guide rail or interfere with the slider. Pro

Taiwen T-WIN is a manufacturer that independently develops and produces linear guides, gears and racks. We have a professional R&D team and multiple production lines with huge production capacity. Our company adheres to the principle of focusing on precision transmission positioning motion and becoming a reliable partner for customers. We have been dedicated to the field of precision transmission positioning motion for many years and have accumulated a wealth of experience, which enables us to solve various difficulties in precision transmission positioning. 1. The primary point is high positioning accuracy and repeated positioning accuracy. The rolling friction coefficient of the rolling linear guide is small, especially the difference between the dynamic and static friction coefficients is small. Even when the guide is given a small amount, there will be no crawling phenomenon, and micrometer level positioning can be easily achieved. 2. Low friction resistance, high accuracy retentio

The linear guide rail may experience wear and tear during operation, which can lead to a decline in device performance over time and create hidden dangers. So it is necessary to carry out regular maintenance and upkeep. How to maintain it? Please see the manufacturer share specific operations with you. 1、 The following precautions should be taken for linear guides: 1. Clean the surface dust and stains in a timely manner to avoid falling into the interior of the guide rail. If not applicable, cover it with a dust-proof cloth. 2. The impact pressure cannot exceed the range that the guide rail can withstand, and it is not allowed to directly hit the guide rail with a hammer. It is not allowed to transfer pressure through rolling elements. 3. Use appropriate and accurate installation tools for the guide rail, and try to use specialized tools to avoid using fabrics and short fibers. 4. Do not directly grip the guide rail with your hands. Wash your hands with hand sanitizer and wear gloves.

The installation of linear guides requires special attention from operators, as any slight deviation may affect the quality and efficiency of mechanical processing. How to install it correctly? Please see the manufacturer's detailed introduction for you. 1: Before installing the linear guide rail, it is necessary to remove the burrs, dirt, and surface scratches on the mechanical installation surface. Attention: The straight slide rails are coated with rust proof oil before formal installation. Before installation, please clean the reference surface with cleaning oil. Usually, after removing the rust proof oil, the reference surface is more prone to rust. Therefore, it is recommended to apply lubricating oil with lower viscosity for the main shaft. 2: Gently place the main rail on the bed and use lateral fixing screws or other fixtures to gently fit the line rail with the lateral mounting surface. Attention: Before installation and use, it is necessary to confirm whether the screw holes

The straight guide rail of the stable precision machine has the advantages of fast running speed, less difficulty in catching beads, superior dust prevention effect of the slider, and high operating accuracy.

The accuracy of linear sliding rails lies in the design of four rows of ball grooves.The accuracy of gears and racks mainly depends on the multiple grinding of the tooth surface and the increase in torque and accuracy caused by oblique teeth.

In the machining of gears and racks, the general process method for gears with soft tooth surfaces and medium hard tooth surfaces (300-400HBS) is gear hobbing or slotting after quenching and tempering. For large modulus gears, coarse hobbing, quenching and tempering, and fine hobbing are used. For gears in automobiles, tractors, machine tools, etc., large quantities are required with high precision. After hobbing or slotting, they are shaved or honed. The process for induction hardened gears (42-52HRC) is hobbing or slotting, shaving, induction hardening, and then shaving or honing. For hard tooth surface gears, gear hobbing or slotting is generally carried out first, and sometimes gear shaving is also performed. After heat treatment, the reference surface is refined. When the tooth deformation is large, grinding is carried out. Gears with small tooth deformation and precision requirements of level 7 and below can be honed or ground after heat treatment. High precision and low load are

What are the brands of linear guide rails? Taiwen T-WIN is a manufacturer that independently develops and produces linear guides, gears and racks. We have a professional R&D team and multiple production lines with huge production capacity. The T-WIN brand series guide rail sliders, gears and racks have superior quality and high cost-effectiveness. Our company has been focusing on the field of precision transmission positioning for many years, accumulating a wealth of experience and the ability to solve various difficulties in precision transmission positioning. Our company's products are widely used in the transmission positioning of industries such as machinery, electronics, healthcare, and transportation, and our products have won praise from customers for their excellent quality. You are referring to a trusted and good manufacturer! Next, our Taiwan stable linear guide rail manufacturer will explain to you the installation method of the fixed screws for the linear guide rail. After

1. High guidance accuracy: Guidance accuracy refers to the straightness of the moving parts moving along the guide rail, as well as the accuracy of the relative positions between the base planes related to it. 2. Sufficient rigidity: The external forces acting on the moving parts are borne by the guide rail surface, so the guide rail should have sufficient rigidity. Therefore, we often increase the width of the guide rail surface to reduce the specific pressure of the guide rail surface, and set up auxiliary guide rails to withstand external loads. 3. Smooth and lightweight guide rail movement: When working with a linear guide rail, it should be lightweight and labor-saving, with a uniform speed, and there should be no crawling phenomenon at low speeds. 4. The structural craftsmanship of the guide rail is good: while ensuring other requirements of the guide rail, the guide rail structure should be simple, easy to process, measure, assemble, and adjust, in order to reduce costs. Specifi

Linear guides belong to precision components, so a cautious attitude is required when using them. Even if high-performance linear guides are used improperly, they cannot achieve the expected performance effect and are prone to damage. Therefore, when using a linear guide rail, the following precautions should be taken: to prevent rust. When directly taking the linear guide rail by hand, it is necessary to thoroughly wash off the sweat on the hands and apply high-quality mineral oil before operation. In the rainy season and summer, special attention should be paid to rust prevention. Keep the environment clean and keep the linear guide rail and its surrounding environment clean. Even small, invisible dust entering the guide rail can increase wear, vibration, and noise. The installation should be careful and careful. The linear guide rail should be used and installed carefully, and strong stamping is not allowed. It is not allowed to directly hit the guide rail with a hammer, and it is n

With the sustained and stable growth of the Chinese economy, China's manufacturing industry is also undergoing transformation and upgrading, providing a huge market space for linear guide rail products. Many well-known foreign guide rail manufacturers are optimistic about China's huge market and have come to invest and cooperate, which not only promotes the rapid development of the domestic guide rail industry, but also makes the world look up to China's manufacturing production capacity. At the same time, China's automobile and shipbuilding industry, urban rail transit, data communication, and power industry are continuously expanding their scale, and the demand for linear guide rails will also grow rapidly. There is huge development potential for the linear guide rail industry in the future!

The main reason for the noise produced by the rack and pinion is the collision, friction, and meshing of machinery. The sound produced by all relative applications can be called noise. If the noise is too loud, it is not a good phenomenon. An increase in noise will have a negative impact on people. We strive to control this sound. And greatly reduce the harm of noise. The meshing between the racks will produce sound, so now rack manufacturers will analyze the main factors that cause rack noise? Firstly, in terms of machining accuracy, we know that the more precise a part is, the better it can be used and reduce noise. Therefore, if the machining accuracy of gears and racks is relatively good, we will consider the problems that may occur during the installation process of racks. If the installation is not accurate, such as docking with racks

1. Firstly, it is necessary to confirm whether the lubricating oil used is suitable for special gear racks. Not all lubricating oils are good for gear racks, so it is necessary to choose the appropriate lubricating oil; 2. To avoid excessive lubricating oil accumulation and blockage, simply apply oil to the key parts of the rack. After oiling, it can reduce the wear and noise of the rack during operation; 3. Only a small amount of lubricating oil is needed to prevent rust in other positions of the special gear rack; 4. When oiling special gear racks, it is impossible to do so * *, so before finishing, wipe off the excess lubricating oil on the surface of the gear racks; 5. As for a variable speed car, it is equally important to pay attention to the rear variable speed pulley, gears, and flywheel. Using the same principles to maintain and lubricate these parts; 6. After lubricating the gear rack, use a dry cloth to wipe off the excess oil on the gear rack,